Posted by AllDayShirts on to Printing Techniques., Product Guides
Direct-to-Film (DTF) printing has quickly emerged as a transformative method in the custom apparel and garment decoration industry. Whether you're launching a new print shop or expanding your existing business, having the right DTF supplies is essential for producing high-quality, durable transfers that customers love.
This comprehensive guide covers all the essential DTF supplies you need to start and scale a successful DTF setup. From films and powders to inks and curing devices, we’ll walk you through each component and what to look for when sourcing materials. Along the way, you’ll find expert tips for storage, compatibility, and vendor selection to help you make smarter purchasing decisions.
DTF printing involves printing your design onto a PET film using specialized DTF inks, applying an adhesive powder, curing it, and then heat-pressing it onto garments. Unlike direct-to-garment (DTG) or screen printing, DTF works reliably on a wide range of fabrics, including cotton, polyester, and blends—without needing pretreatment.
This versatility makes it ideal for on-demand production, custom merchandise, and promotional apparel.
To set up a reliable DTF printing workflow, you’ll need the following core supplies:
DTF film is where your design is printed and where adhesive is applied later.
Cold Peel Film: Requires cooling before peeling; often provides sharper details.
Hot Peel Film: Can be peeled immediately after pressing; speeds up production.
Matte vs. Glossy Finish: Matte offers a smooth feel; glossy yields a shiny appearance.
What to look for:
Thickness of 75–100 microns
Anti-static coating
High ink absorption
Clean release from garment
Investing in premium PET film minimizes residue and print defects.
DTF inks are pigment-based and formulated to bond with PET film and adhesive powder. You’ll typically work with CMYK + white for full-color printing.
Key features:
Vibrant color reproduction
Strong, even white underbase
High stretch resistance
Designed for fast drying on film
Choose inks that are OEKO-TEX certified for safety and eco-friendly credentials.
After printing, you apply DTF adhesive powder to your design. When heat-pressed, this powder melts and bonds the ink to the fabric.
Choose powder that is:
Easy to melt at 250–300°F
Even and fine in texture
Soft, flexible, and wash resistant
High-quality powder is essential for durability and professional hand feel.
Once the powder is applied, the printed film must be cured before pressing:
DTF curing ovens offer uniform heat
Conveyor dryers provide consistent curing
Heat press hover mode can be used in small setups
Ideal curing temperature: 250–280°F for 2–3 minutes ensures proper bonding.
A consistent and sturdy heat press is essential to apply your transfer smoothly.
Recommended settings:
Temperature: 300–320°F
Time: 10–15 seconds
Pressure: Medium to firm
Peel method: Hot or cold depending on film type
Choose a press with even distribution across the platen to ensure consistent adhesion.
These optional but recommended supplies improve quality and efficiency:
Perfect for high-volume output, it efficiently applies powder and cures in a heated tunnel—ideal for scalable production.
Critical for managing color profiles, underbase settings, and multi-design layouts. Top tools include:
CadLink Digital Factory
EKPrint Studio
AcroRip
Good RIP software improves color consistency and reduces ink waste.
Optimize material usage by placing multiple designs on one film sheet. Tools like the AllDayShirts Gang Sheet Builder streamline layout and submission to print suppliers.
DTF materials are sensitive to moisture:
Storage bins with humidity control
Silica gel packs
Temperature and humidity monitors
Proper storage ensures material integrity and avoids clogs or spoilage.
Selecting reliable and compatible DTF supplies makes a huge difference. Here’s what to prioritize:
Ensure your printer, ink, film, and powder are all verified to work together. Mixing brands may cause adhesion issues or damage printheads.
Vendors with consistent batch quality prevent variations in print performance between orders.
Look for products that are:
OEKO-TEX certified
Formaldehyde-free
Safe for skin contact
This is particularly critical for children’s apparel and high-touch textiles.
Choose vendors that offer:
Positive customer reviews
Responsive support
Clear shipping and return policies
Sample packs or trial options
Reputable suppliers reduce risk and improve your confidence.
Prevent waste and maintain quality by storing supplies properly:
Inks:
Store upright
Shake gently before use
Avoid heat or direct sunlight
Use within 6–12 months
Film:
Store flat in sealed sleeves
Keep away from moisture and bending points
Powder:
Airtight bins or resealable bags
Keep dry and scoop-only for contamination control
Well-organized storage helps avoid clogs, warping, or adhesive breakdown.
Even with the best supplies, problems can arise in your DTF process. Here are some of the most common issues and how to troubleshoot them:
Cause: Film may be incompatible with ink, not cured properly, or exposed to humidity.
Solution:
Use high-quality PET film with anti-static coating.
Ensure complete curing of adhesive powder before pressing.
Store film in a dry, climate-controlled environment.
Cause: Insufficient heat, low pressure, or uneven film application.
Solution:
Check your heat press for accurate temperature and pressure distribution.
Press with medium to firm pressure for 10–15 seconds.
Always pre-press garments to remove moisture.
Cause: Ink layer may be too thin, underbase settings incorrect, or film incompatible.
Solution:
Adjust RIP software settings for higher ink density or multiple passes.
Use RIP tools that allow fine-tuning of white underbase beneath colors.
Choose film with excellent ink absorption and clarity.
Cause: Over-curing, under-curing, or using low-quality adhesive powder.
Solution:
Follow curing instructions closely — do not overheat.
Use premium powders with high elasticity.
Conduct test washes before bulk production.
If you’re just getting started with DTF printing, here's a basic checklist of what you’ll need:
DTF Printer (with CMYK+W ink capability)
PET DTF Film (cold or hot peel)
DTF Ink Set
Hot Melt Adhesive Powder
Heat Press (with temperature and pressure control)
Curing Oven or Hover Heat Press
RIP Software (for color control and gang sheet layouts)
Protective storage containers for film, ink, and powder
T-shirts or garments for testing
Lint roller and pre-pressing cloths
Getting the right gear from the start ensures fewer quality issues and a smoother learning curve.
While prices vary by supplier, here’s a rough estimate to help you plan your budget:
Buying in bulk often lowers the per-unit cost, and many suppliers offer starter bundles or sample packs.
Here are trusted sources for top-tier DTF supplies:
A reliable one-stop shop with a full range of DTF supplies—PET film, adhesive powders, inks, and printed gang sheets. They also provide tools like the Gang Sheet Builder. Explore their full offering, including suede textiles and craft tools, at:
https://www.alldayshirts.com/crafter-supplies.html
Ideal for medium to large-scale operations, offers bulk films, powders, curing ovens, and software bundles.
Known for premium materials and equipment—reliable ink and powder that are tested for compatibility and durability.
Well-suited to smaller businesses; their sample packs and starter kits offer consistent color reproduction and user-friendly packaging.
What’s the difference between DTF and DTG supplies?
DTG requires pretreatment and primarily works on cotton. DTF uses film and adhesive powder, offering broader fabric compatibility without pretreatment.
Is DTF powder compatible with sublimation ink?
No. Sublimation ink requires a different substrate and will not bond with DTF powder or film.
How durable are DTF prints?
With proper application and washing, some prints last over 50 washes with minimal fading or peeling.
Are eco-friendly DTF supplies available?
Yes. Look for OEKO-TEX certified products and formaldehyde-free materials for safer, greener printing.
High-quality DTF supplies—including PET film, ink, adhesive powder, curing tools, and the right heat press—are the foundation of a successful DTF printing operation. Investing in compatible, trusted, and well-supported materials improves print consistency, reduces waste, and elevates the professionalism of your final garments.
Whether you're just starting out or scaling your custom apparel business, sourcing the best materials pays off in reproducible results, time-saving workflows, and loyal customers.
Explore AllDayShirts’ complete range of DTF supplies and crafter tools now:
https://www.alldayshirts.com/crafter-supplies.html